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The Difference Between the Magnetic Induction Thickness Gauge and the Eddy Current Principle Thickness Gauge

Views: 3     Author: Site Editor     Publish Time: 2019-06-01      Origin: Site

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The principle of magnetic induction is to measure the thickness of the coating by using the magnetic flux of the probe through the non-ferromagnetic coating into the iron substrate. The thicker coating, the smaller is the magnetic flux. Because it is an electronic instrument, it is easy to calibrate, which can perform a variety of functions, expand the range, improve the accuracy,because the test conditions can be reduced a lot, it is more extensive than the magnetic suction application field.


When the probe around the coil on the soft iron core is placed on the object to be tested, the film thickness meter automatically outputs the test current. The magnitude of the magnetic flux affects the magnitude of the induced electromotive force, and the instrument amplifies the signal and then indicates the thickness of the coating. The early products were indicated by the meter, and the accuracy and repeatability they were not good. Later, the digital display was developed and the circuit design was becoming more and more perfect. In recent years, the introduction of microprocessor technology and electronic switches, frequency stabilization and other latest technologies, a variety of patented products have come out one after another, the accuracy has been greatly improved, it is reaching 1%, the resolution reaches 0.1μm, the measurement of magnetic induction thickness gauge The head is mostly made of mild steel as the magnetic core, and the frequency of the coil current is not high, so as to reduce the influence of the eddy current effect, the probe has a temperature compensation function. Because the instrument is intelligent, it can recognize different probes, match different software and automatically change the probe current and frequency. One instrument can be used with a variety of probes, or the same instrument can be used. It can be said that instruments are suitable for industrial production and scientific research have reached a very practical stage.


The thickness gauge developed by the electromagnetic principle is applicable in principle to all non-magnetic coating measurements, and generally requires a basic permeability of more than 500. If the cladding material is also magnetic, the aluminium sheet thickness gauge requires a sufficient difference from the magnetic permeability of the substrate (such as nickel plating on steel). The magnetic principle thickness gauge can be applied to paint coatings for precise measurement of steel surfaces, porcelain, enamel protective layers, plastics, rubber coatings, various non-ferrous metal plating layers including nickel-chromium, various anti-corrosion coatings for the chemical petroleum industry. Floor. For film production industries such as photographic film, capacitor paper, plastics, and polyester, measurement platforms or rolls (manufactured by steel) can also be used to achieve measurement at any point on a large area.


The eddy current paint coating thickness gauge method is mainly applied to the measurement of various non-metal coating layers on a metal substrate. Using a high-frequency alternating current to generate an electromagnetic field in the coil as a probe, when the probe is brought close to the conductive metal body, a eddy current is formed in the metal material, and increases as the distance from the metal decreases, and the eddy current affects the probe coil The magnetic flux, so the amount of feedback is a measurement of the distance between the probe and the base metal. Because the probe is used to measure the thickness of the coating on a non-ferromagnetic metal substrate, we usually call the probe non-magnetic probe. Non-magnetic probes generally use high-frequency and high-magnetic materials for the coil core, which is usually made of platinum-nickel alloy and other new materials. Compared with the principle of magnetic measurement, their electrical principle is basically the same. The main difference between the film is that the probes are different, the frequency of the test current is different, and the signal size and scale are different. In the latest high precision ultrasonic thickness gauge, by continuously improving the probe structure, in conjunction with the microcomputer technology, different control probes are automatically recognized by different probes to output different test currents and change scale software. Different types of probes are connected to the same thickness gauge, which reduces the burden on the user. Based on the same idea, the thickness gauges that can be matched with up to 10 side heads greatly expand the thickness measurement range (up to 100,000 times). The non-magnetic coating gauge on the surface of the magnetically permeable material, the non-conductive coating on the conductive material and the conductive layer on the non-conductive material can be measured, which basically meets the needs of most industries in industrial production.


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