common problems and treatment methods of Ultrasonic bonding

Publish Time: 2019-04-22     Origin: Site


First, the ultrasonic cleaning machine is damp: You can check the plug connected with the transducer with a megger. Check the insulation resistance value to judge the basic situation. Generally, the insulation resistance is greater than 30 megohms. If the insulation resistance value is not reached, the transducer is generally damp. The whole transducer (excluding the sprayed plastic case) can be placed in the oven for about 3 hours at 100 °C or used to remove moisture to the resistance value.


Second, the ultrasonic cleaner transducer pack vibrating, ceramic material fragmentation. It can be combined with the naked eye and the megohmmeter. Generally, as an emergency treatment measurement, the individual damaged vibrators can be disconnected without affecting the normal use of other vibrators.


Ultrasonic cleaning machine vibrator degumming: Our ultrasonic bath transducers are made of cementation and screw fastening. This is not the case under normal circumstances. Due to the action of the screw, the Ultrasonic bonding will not fall off the vibrating surface after degumming. The general method of judging is to gently shake the tail of the vibrator by hand and carefully observe the glue on the vibrating surface to make a judgment. Generally, the output power of the ultrasonic power supply is normal after the demagnetization occurs, but since the ultrasonic bonding is not well connected to the vibrating surface, the vibration effect of the vibrating surface is not good, and the vibrator may be burnt after a long time. The treatment method of vibrator degumming is rather cumbersome, and the general situation can only be returned to the manufacturer for solution. The most effective way to avoid degumming of the vibrator is to pay attention to not hit the vibrating surface during normal use.


Vibrating piezo ceramic ring crystal motorized surface perforation: Generally, the vibrating surface perforation may occur after several years of full use of the transducer. This is due to the high-frequency vibration fatigue of the vibrating surface of the stainless steel plate for a long time. The service life of the energy device has arrived, and it can only be replaced.


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